Glossary Updates12 new terms added to the glossaries · October 2, 2026, 22:44 CEST
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Glossary · Systems engineering and MBSE

Coupling analysis

German: Kopplungsanalyse

In systems engineering, coupling analysis is the analysis of how connected machines, functions, hazards, failures and controls influence one another. It looks for effects that arise only through the connection.

  • Integrated systems
  • Functional safety
  • German source term

In one sentence

Coupling analysis shows how connected machines, functions, failures and controls influence each other, revealing hazards no single machine has alone.

Example

A coupling analysis of a press line shows that a stop of the downstream transfer robot leaves parts in the press opening, which creates an ejection hazard at restart.

How it applies

  • Integrated systems: Analyze couplings through energy, material, data, commands and shared areas. Each coupling is an interface that can transmit a fault.
  • Machine safety: The output is a list of interaction hazards and shared controls that the risk assessment of the whole system must cover.
  • Functional safety: Couplings can create dependencies between supposedly independent channels. Check them against the assumptions made for common-cause failures.
  • Evidence: Record the couplings with their analysis method. Structured methods such as HAZOP guide words can be adapted to interfaces.

Coupling analysis vs. risk assessment of a single machine

The risk assessment of a single machine treats its neighbors as environment. Coupling analysis treats the connections themselves as the object of study. Its results feed the risk assessment of the whole integrated system rather than replacing it.

By knowledge.aitechdoc.world · Published September 25, 2026 · Last reviewed

Source: AI TechDoc Blog editorial definition, based on ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction

Definitions follow the cited standards and specifications. Where a source is a copyrighted publication, such as an ISO, IEC or EN standard, the definition is a close paraphrase, not a verbatim quotation, so as not to infringe copyright. We recommend reading the original publication. The sections “How it applies” are editorial commentary by AI TechDoc Blog and are not part of any standard.

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