Glossary · Safety standards
ISO 13849-1
Also known as: ISO 13849-1:2023, EN ISO 13849-1
German: ISO 13849-1
ISO 13849-1 is the international standard for the design and integration of safety-related parts of control systems (SRP/CS) of machines. It expresses the ability of a safety function to perform under foreseeable conditions as a Performance Level (PL a to e), determined from Category, MTTFd, diagnostic coverage and measures against common-cause failure.
- Standards
- Technical documentation
In one sentence
ISO 13849-1 sets design principles for safety-related parts of control systems, rated in Performance Levels a to e and Categories B to 4.
Example
For the interlocked door of a robot cell, the engineer determines a PLr of d, designs a Category 3 architecture with two channels, and calculates MTTFd and DC to verify that PL d is achieved.
How it applies
- Functional safety: For each safety function, the required Performance Level (PLr) is determined from the risk; the design is then verified to achieve at least that PL through the Categories B, 1, 2, 3, 4, MTTFd, DC, CCF and systematic measures, including software.
- Scope: The standard covers all technologies (electrical, hydraulic, pneumatic, mechanical), which is one reason it is widely used by machine builders.
- Technical documentation: The safety requirements specification, the PL verification and the validation results belong in the technical file. User information must describe how to maintain the safety functions, such as proof intervals or checks that the calculation assumes.
- Validation: Validation is covered by ISO 13849-2.
ISO 13849-1 vs. IEC 62061
Both standards address the functional safety of machine control systems. ISO 13849-1 uses PL a to e and Categories; IEC 62061 uses SIL up to SIL 3. A manufacturer chooses the approach per safety function and documents the choice; mixing both requires care when combining subsystems.