Glossary Updates12 new terms added to the glossaries · October 2, 2026, 22:44 CEST
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Glossary · Hazards and harm

Shearing hazard

In machine safety, a shearing hazard is a mechanical hazard in which moving parts can cut or sever a body part by passing one another, or by passing close to a fixed edge.

  • Machine safety
  • Risk assessment

In one sentence

A shearing hazard exists where machine parts slide past each other or past a fixed edge with enough force to cut or sever fingers.

Example

A guillotine shear for sheet metal has a blade passing the edge of the fixed bed; a fixed guard with a narrow feed opening keeps hands out of the shear line.

How it applies

  • Machine safety: Shearing occurs at blades and punches, but also in less obvious places: a sliding table passing a frame, a swinging arm passing a column, or a reciprocating part passing a guard edge. The forces are usually high enough to sever fingers.
  • Guarding: Openings close to a shear line must respect safety distances, such as those in ISO 13857, so that fingers cannot reach it; see reach distance.
  • Technical documentation: Identify shear lines in the risk assessment and in instructions for setting and tool changes, when guards may be open.
  • Evidence: Record the guard openings near shear lines and the distances used to check them.

Shearing hazard vs. crushing hazard

In a crushing hazard, parts move toward each other. In shearing, they slide past each other. A press tool can do both.

By knowledge.aitechdoc.world · Published September 25, 2026 · Last reviewed

Source: AI TechDoc Blog editorial definition, based on ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction

Definitions follow the cited standards and specifications. Where a source is a copyrighted publication, such as an ISO, IEC or EN standard, the definition is a close paraphrase, not a verbatim quotation, so as not to infringe copyright. We recommend reading the original publication. The sections “How it applies” are editorial commentary by AI TechDoc Blog and are not part of any standard.

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