Glossary Updates12 new terms added to the glossaries · October 2, 2026, 22:44 CEST
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Glossary · Hazards and harm

Human error

In machine safety, human error is an action or omission that differs from the intended or required behavior. It must be considered in system design, without treating people as the sole control against a hazard.

  • Machine safety
  • Human factors

In one sentence

Human error is a foreseeable deviation from intended behavior; machine design must tolerate it instead of relying on people as the only control.

Example

An operator selects the wrong recipe on a filling line because two similar entries sit next to each other on the HMI; the redesign adds a confirmation step instead of relying on a note in the manual.

Explained in context

Context cards connect this term with others to answer one question. Also in British English and German.

How it applies

  • Machine safety: ISO 12100 asks designers to consider reasonably foreseeable misuse, which includes foreseeable human behavior. Design measures and safeguards should tolerate slips, lapses and mistakes; the hierarchy of controls ranks procedures and training below design.
  • Human factors: Errors have causes: poor ergonomics, unclear displays, time pressure, fatigue. Analyze these conditions rather than stopping at “operator error”.
  • Technical documentation: Instructions reduce errors only if they are usable in the situation. Test critical procedures with real users, and do not present a warning as the main measure against a foreseeable error.
  • Evidence: An incident report that ends with “human error” is incomplete. Record the contributing design and organizational factors and feed them into change control.

Human error vs. bypass behavior

Human error is unintended. Bypass behavior is a deliberate deviation. Both need design answers, but different ones.

By knowledge.aitechdoc.world · Published September 25, 2026 · Last reviewed

Source: AI TechDoc Blog editorial definition, based on ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction

Definitions follow the cited standards and specifications. Where a source is a copyrighted publication, such as an ISO, IEC or EN standard, the definition is a close paraphrase, not a verbatim quotation, so as not to infringe copyright. We recommend reading the original publication. The sections “How it applies” are editorial commentary by AI TechDoc Blog and are not part of any standard.

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